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Properly working conveyors are one of the best productivity-enhancing tools available. But entrapment in nip points, abrasions, burns and pinch zones can create damage by shearing and crushing that cause injuries. The right training, preparation, and safety precautions can help. This presentation offers five strategies to keep workers safe around belt conveyors.
Learn the likelihood and the cost of accidents. Examine case studies and real-life examples of conveyor injuries, and discuss how they can be avoided. Included is a link for a free download of Martin Engineering’s current conveyor safety publication.
Jerad Heitzler, Program Manager/Lead Instructor, Martin Engineering
Grain facilities continue to increase how fast they handle product, from truck receiving to rail and barge loadout. Enclosed belt conveyors help control dust emissions and spillage, reload product back onto the belt, and are an industry standard.
This session identifies installation considerations necessary to successfully operate this specialized equipment. Learn about required clearances around equipment, proper belt loading and tensions, and access for maintenance. Attendees will leave with a greater understanding of enclosed belt conveyors and how to gain the best possible performance.
Mike Spillum, Sales and Marketing Manager, Hi Roller Conveyors
One of the greatest threats to any grain operation is an explosion. A dust or vapor cloud ignition can destroy primary equipment, spread to interconnected machinery or into the plant, and cause secondary explosions. Fortunately, there are proven ways to prevent this threat.
This presentation covers how explosions initiate and propagate and the types of processes and equipment most commonly exposed to deflagrations. Options are available for protecting bucket elevators from explosions from either the inside or outside. Finally, understand explosion vents, detection technology, and many other approaches.
Rob Markle, Regional Territory Manager, IEP Technologies
What underutilized and environmentally friendly equipment can move bulk materials in a variety of applications over long distances, minimize clean-up tasks, and keep employees safe? Pipe conveyors completely enclose the material being conveyed, which keeps personnel safe while performing conveyor inspections during normal operations.
This presentation covers pipe conveyor technology including design, capabilities, and benefits. Attendees will learn how the pipe conveyor can negotiate different terrains and avoid obstacles by using both horizontal and vertical curves.
Jason Illum, Project Development Manager, Bedeschi Mid-West Conveyor
You can install the best monitoring equipment, but if it’s not tested, it might not prevent potentially explosive situations. Material handling equipment such as bucket elevators and conveyors can create dust hazard conditions. Monitoring this equipment can prevent malfunctions resulting in serious injuries or death, damage, and loss of revenue. Thorough system testing of the sensors and controllers is important.
A live working bucket elevator will demonstrate functional testing methods and verification of sensor and controller operation. Learn about a remote monitoring website to record test results. You can even try out the testing tools.
Anthony Leali, Business Development Manager-Electronic Products, 4B Components, Ltd.
Bucket Elevators are the most common location of primary explosions in the grain industry. In this pod session we will explain common bucket elevator safety issues and how to ensure safe, smooth and efficient operation. We will discuss proper installation and alignment of a bucket elevator. We will review routine maintenance and inspection procedures of key components. Finally, this session will cover safety aspects of conveyor belts, lagging, tail and head pulleys and hazard monitoring rub blocks and bearing temperature sensors.
Ted Stephens, Sales, AGI/Union Iron
One of the most common pieces of operating machinery in a grain elevator or feed mill is the chain (drag) conveyor. When properly maintained, a chain conveyor will provide years of dependable and safe service. All external moving parts need to be properly guarded yet allow for inspection and maintenance. Chains need to be inspected and adjusted for the proper tension. One of the highest incidents of injury occurs when the chain is being “broken” for maintenance.
This session covers all of these aspects and details of safely operating and maintaining a chain (drag) conveyor.
Brett Buchanan, CFO, Bulk Conveyors, Inc. (BCI)
It’s important to keep current on OSHA requirements for hazard monitoring, and that’s where this session begins. A life size bucket elevator will be used to demonstrate the required OSHA motion, bearing, and belt mis-alignment devices, locations, and applications. See a successful sensor installation. Learn about new installation testing and verification, ongoing maintenance procedures, and alert and alarm notification methods using a PC and monitor. Finally, watch a data acquisition demonstration to create a predictive maintenance schedule.
Scott Chant, President, Safe-Grain Inc
Safety systems are increasingly deployed for bulk material handling equipment, and proactive sensing efforts continue to increase for many facilities. This session focuses on the finer points of examining proper sensor applications and implementations as outlined in OSHA and NFPA 70 mandates. We will also explore the additional proactive maintenance benefits of proper sensing technologies and deployments to ensure your staff and equipment remain safe.
Bob Reis, General Manager, CMC/AGI
While pneumatic conveying systems do not have as many high-speed rotating safety concerns as bucket elevators, drag conveyors, belt conveyors, lifts, and other systems, they do have their own safety issues. Pressure and vacuum pneumatic conveying systems can include high-speed rotating shafts, low-speed airlock rotation, spreaders, vane feeders, and issues regarding airborne dust and high-pressure compressed air. Review and discuss these and many other safety concerns during our session.
Lonnie Glen, Tech Sales, Kice Industries, Inc.
What do you need to know to keep your facility up and running at its peak performance? Conveyors and bucket elevators are the workhorse of many grain facilities. Even though they have been around for a long time, there are many commonly held beliefs that are being dispelled. An issue with a conveyor or bucket elevator can cause shut downs and costly delays.
This session provides insights and useful tools for keeping conveyors and elevators running their best.
Angela Field, General Manager, Applied Power Products, Inc.
Experience and research shows that the key to minimizing production downtime and damage due to fire and dust explosions is detecting and eliminating potential ignition sources. Firefly provides True Infrared radiation detection and full cone water spray that detects and extinguishes sparks and hot particles. Firefly also offers flame detection and water mist suppression around high-risk process machinery. This solution is based on a risk assessment of your specific process.
Grant Garcia, Technical Sales, Firefly North America